Stainless Steel 1-100T/H Automated Water Softener System By Tonglida

Place of Origin Taian, Shandong
Brand Name Tonglida
Certification ISO9001 Quality System Certification
Model Number 1T-100T
Minimum Order Quantity 1 unit
Delivery Time As per requirements

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Product Details
Features High Automation Level, Stable Water Quality, High Efficiency, Low Energy Consumption, Low Operating Costs. Product Specifications 1-100T/H
Application Fields Industrial Boilers, Central Air Conditioning Systems, Heat Exchangers, Hotels, Restaurants, Food And Chemical Industries, Laundry And Dyeing, Medical And Sanitation, Etc. Materials Fiberglass Reinforced Plastic (FRP), Stainless Steel, Carbon Steel
Brand Tonglida Product Information Automatic Water Softening Equipment - Dual-Tank, Single-Tank, Continuous Water Production
Origin Taian, Shandong
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automated water softener system

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100t/h water softener system

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100t/h water softener 2 tank system
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Product Description

 

 

Product Description:

The fully automatic water softener is equipped with a comprehensive automatic control system and can be customized as a single-tank or dual-tank system according to user requirements. The entire system operates automatically, with one tank in use while the other serves as a backup.

When the operating tank reaches the set water production capacity, it automatically goes into regeneration mode, and the backup tank takes over the operation. The entire softening system operates in a fully automatic mode, and the operation of the softening tank includes several process stages: running, backwashing, brine suction, ion exchange, forward flushing, and standby.

The raw water flows through the resin tank containing ion exchange resin, which is equipped with an automatic control valve. The exchangeable ions Na+ in the resin undergo ion exchange with the cations (Ca2+, Mg2+) in the water, resulting in the water hardness of the softener outlet being ≤0.03mmol/L.

When the system reaches the set flow rate, the controller automatically initiates the regeneration process. The main steps involved are as follows:

  1. Backwashing: Water is directed upward through the bottom distributor to flush and loosen the resin bed, simultaneously removing accumulated suspended particles from the resin surface.
  2. Brine Suction Regeneration: Saturated brine solution is injected into the resin tank through the brine injector after dilution to a concentration of 5-8%. The brine solution flows downward through the deactivated resin bed, regenerating the resin and restoring its original exchange capacity.
  3. Exchange: The exchange process consists of two steps. In the first step, after the regeneration liquid is injected, there is still some regeneration brine in the upper space of the resin tank that has not participated in the regeneration process. To fully utilize this brine, clean water with the same flow rate as the regeneration liquid is used to thoroughly regenerate the uninvolved brine through the resin bed. This step is called exchange. In the second step, the regeneration waste liquid in the resin pores is displaced from the resin bed.
  4. Forward Flushing: The purpose of forward flushing is to completely remove the residual regeneration waste liquid from the resin bed and clean it until the water meets the required standards.

Project Name   Unit 1T/H 2T/H 40T/H 50T/H 60T/H 80T/H 100T/H
   
Inlet pressure mpa 0.15-0.25  
Water production T/H 0.8-1.2 1.8-2.2 35-45 45-55 55-65 70-90 90-110
Raw water turbidity O ≤2
Raw water hardness mmol/L ≤15
Residual hardness of soft water mmol/L ≤0.03
Self-consumption water rate % 4
Power supply   Single-phase electricity 50HZ 220V
Diameter of exchange column Stainless steel head mm     ∅900 ∅900 ∅1000 ∅1200 ∅1400
Ordinary head mm ∅160 ∅200 ∅890 ∅900 ∅1000 ∅1180 ∅1400
Resin tank height   mm              
Inlet and outlet water pipeline Solenoid valve mm DN15 DN20 DN80 DN80 DN100 DN125 DN150
Valve body mm DN20 DN25          
Flow meter   L/H 60 100 1000 1000 2000 2000 2500
Resin filling capacity Solenoid valve KG              
Total weight of equipment   KG              
Salt tank size Self-processing mm 225*650 225*650 700*850 760*800 760*800 890*800  
  Purchase from outside       1500 2000      

 

Features:

Our system boasts of a high level of automation, ensuring ease of use and minimal manual intervention. With stable water quality, you can trust that our system consistently delivers the desired results. Additionally, our system achieves high efficiency, thanks to advanced technology and excellent design.

Energy consumption is a major concern for many organizations, which is why our system is designed to consume minimal energy while continuing to offer the best service. This way, you save on energy costs while enjoying the benefits of a reliable system. Our low operating costs make our system an excellent investment that can pay for itself quickly.

Summary of Features:

  • High level of automation
  • Stable water quality
  • High efficiency
  • Low energy consumption
  • Low operating costs

 

Technical Parameters:

1. Simple and Reliable Automatic Control

The system is equipped with automatic control, making it incredibly user-friendly. The operation is simple and reliable, enabling anyone to use the system efficiently.

2. Strong Adaptability for High Hardness Water

The system has a high adaptability and can soften water with high levels of hardness up to ≤15mmol/L to residual hardness ≤0.03mmol/L in just one pass. This ability makes it highly effective in providing clean, safe water in problematic areas.

3. Low Operating Costs

The system offers a short regeneration time and low resin and salt consumption, resulting in stable water quality, and low operating costs while providing efficient results. This conservation, while providing significant benefits, also reduces the environmental impact significantly.

4. Compact and Rational Design

The system is designed with a lightweight and rational build that requires little space. The compact dimensions grealy aid the system's storage, movement, and transport. The equipment is lightweight yet durable and can reliably produce large quantities of water regardless of its size.

5. Simple Installation

The system is delivered as an entire unit from the factory, requiring only the connection of the inlet and outlet pipes and power supply to get started. This level of simplicity makes installation an easy task that can be completed in mere minutes.

Applications:

The automatic water softener is a versatile device that has multiple applications in a variety of industrial and domestic settings. Its primary use is for the circulating makeup water in steam boilers, hot water boilers, heat exchangers, steam condensers, air conditioning systems, and direct-fired equipment and systems. It makes sure that the water being circulated is free of hardness-inducing minerals and impurities.

Moreover, the automatic water softener can also be used for industrial water treatment in sectors such as food, electroplating, pharmaceuticals, chemicals, printing, and dyeing, textiles, electronics, to name a few. The device can help to remove the hardness from water, improving its quality for various purposes.

The automatic water softener is also useful for domestic water treatment. It can be easily installed in households to treat hard water and make it suitable for drinking, cooking, and other domestic purposes.

The device can also be used as a pre-treatment for desalination systems. It can help minimize the scaling and fouling inside the desalination systems, by removing the excess minerals and impurities beforehand.